Escomatics

At Green’s Metal Cut-Off, we are a leading producer of coil fed parts. With our focus on providing customers with economic manufacturing solutions, our facility houses specialized equipment for producing small diameter parts, such as pins, at fast cycle times. We have a strong, 45+ year background in low and high volume, quick turnaround, low-cost manufacturing of small metal parts and consistently exceed our customers’ expectations regarding quality and price.

Equipment Capabilities

Our high-performance Swiss-style Escomatic machines keep the workpiece stationary as the cutting tool rotates around it at high speed. Parts are perfectly straight, and cut-off produces flat, clean tip-free ends. Using this equipment, we manufacture parts from any type of coil-wound metal wire or metal bars measuring from 0.62″ to 0.125″ in diameter. We produce parts measuring from 0.90″ to 1.625″ in length while upholding standard tolerances of ± 0.0025″, or closer upon request. Our machining processes are engineered for accuracy and repeatability to ensure a high rate of conforming product, and with our inspection and sorting capabilities, we guarantee that all parts shipped conform to specifications.

Why Green’s Metal?

Whether requirements call for short-run quantities or large-scale mass production of millions of parts, we have the resources to get the job done quickly and in a cost-conscious manner. Serving customers in a diversity of industries, including aerospace, defense, medical, automotive, marine, lighting, and others, we are responsive, attentive, and motivated to provide 100 % customer satisfaction on every order we fill. Contact us directly to request a quote or to learn more about our coil fed part production capabilities.

Specifications

Processes (General Capabilities)

Boring
Chamfering
Deburring
Drilling
Grinding
Knurling
Machining

Milling
Polishing
Reaming
Screw Machining
Turning
High-Speed Precision Blade Cutting
Blade Cutting Services

Processes (Special Capabilities)

Broaching
Deep Hole Drilling
Hobbing
Slotting

Processes (Threading)

External Thread Cutting
Internal Thread Cutting
Roll Turning
Tapping
Thread Grinding
Thread Milling
Thread Rolling
Thread Whirling

Machined Products

Bolts
Bolt Blanks
Bushings
Burr & Tip Free Parts
Chamfered Parts
Couplings
Fasteners
Fittings
Flanges

Inserts
Standoffs
Pins
Radius Parts
Screw Machining Shafts
Spacers
Washers
Grooved Parts

Materials (Metals)

A-286
Aircraft Alloy
Alloy
Alloy Steel
Aluminum
Beryllium
Brass
Bronze Alloy
Carbide
Carbon Steel
Cobalt
Cold Roll
Copper

Hot Roll
Iron
Lead
Magnesium
Molybdenum
Nickel
Nickel Silver
Palladium
Stainless Steel
Tin
Titanium
Tungsten
Zinc

Materials (Exotic Metals)

Inconel®
Molybdenum
Monel®
Superalloys

Materials (Plastic Polymers)

ABS (Acrylonitrile Butadiene Styrene)
Acetal
Acrylic
FRP (Fiberglass Reinforced Plastics)
Delrin
Nylon
Phenolic
Plastic
Polyamide-Imide
Polycarbonate

PEEK (Polyetheretherketone)
Polyetherimide
PE (Polyethylene)
Polyphenylene Sulfide
PP (Polypropylene)
Polystyrene
Polysulfone
PVC (Polyvinyl Chloride)
PVDF (Polyvinylidene Fluoride)
PTFE (PolyTetraFluoroEthylene)

Material Form

Round
Square
Hex
Rectangular
Bar
Tubing

Minimum Length

0.125 in

Minimum Diameter

0.06 in

Maximum Diameter

1.062 in

Tolerance

Precision
Tight Tolerance
Ultra Precision
± 0.003 in

Inspection

Comparator
Gages
Parts Sorting
Visual

Equipment & Facility

9,700 ft² Building

Production Volume

Prototype
Long Run
Low Volume
High Volume
Blanket Orders

Lead Times

Quoted On Job By Job Basis
Emergency Services Available
Rush Services Available

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Additional Information

Industry Focus

Advertising
Aerospace
Agricultural and Farming
Alternative Energy
Appliance Commercial
Appliance Residential
Architecture
Auto/Truck/Transportation
Automation
Automotive
Biomedical
Biopharmaceutical
Biotechnology
Building and Construction
Chemical
Chemical Manufacturing
Chemical Processing
Commercial
Communications
Computer and Electronics
Construction
Consumer Goods
Cosmetics
Cryogenic
Cutting Tools
Dairy
Dental
Defense Industry
Department of Energy (DOE)
Department of Defense (DOD)
Electrical
Electronics
Energy
Fasteners
Food Production
Food Handling
Food Processing
Food and Beverage
Genetics
Government
Heavy Equipment
Highway (Department of Transportation (DOT))
Home
Home Furnishing
Household
Heating, Ventilation, and Air Conditioning (HVAC)
Hydraulics
Ice Making
Industrial
Injection Molding
Laboratory
Laundry
Natural Gas (NG)
Liquid Propane
Lighting
Machine Tools
Machinery

Manufacturing
Marine
Material Handling and Processing
Medical
Medical Devices
Military
Mining
Molding
Municipal
Musical Instruments
Nano Technology Manufacturing
Nuclear
Oil and Gas Pipeline
Oil Field
Oil, Gas, and Petroleum Exploration
Oil, Gas, and Petroleum Extraction
Optical
Packaging
Packaging and Converting
Paper Mill
Petrochemical
Pharmaceutical
Plumbing
Pneumatics
Power Generation Nuclear
Power Generation Alternative
Power Generation Solar
Power Generation Wind
Power Generation Coal
Power Generation Natural Gas (NG)
Printing
Printing and Publishing
Process Gases
Pulp and Paper
Pulp Manufacturing
Pumps
Railroad
Recreational
Research
Residential
Restaurant
Retail
Robotics
Semiconductor
Specialty Machinery
Sporting
Telecommunications
Textile
Tool and Die
Transportation
Turf and Garden
Universities and Learning Institutions
Vacuum Electronics
Waste Management
Wastewater
Water and Wastewater Treatment
Water Systems

Industry Standards

ASME (American Society of Mechanical Engineers)
ASTM (American Society for Testing and Materials